Round Enameled Copper Wire may be referred to as enameled aluminum or copper wire and is basically an aluminum or copper wire which is insulated using a thin protective layer and creates a permanent magnetic field even when the conductor is in a straight coil and electricity is applied to the wire. Magnet wire can be used in generators, transformers and a wide variety of other electrical products in just about anything, with the only restriction being the distance from the coils or power source. However, there are different types of magnet wire and they differ in both the thickness of their insulation and the way they conduct electricity.
Enameled copper wire is usually thicker than its enameled aluminum counterpart and makes up for its thickness by having an extra layer of insulation. Because the wire’s conductor is a straight coil and because its insulation is extra thick, the electricity is not able to be conducted through the wire. The thicker insulation also helps in shielding the electric arc and it also acts as a conductor, thus reducing the possibility of the arc getting into the coil. This method of insulation does not allow any moisture to enter the wire and makes use of a special non-corrosive material, which gives this type of wire a longer life. For this reason, it is often preferred over aluminum or copper wire which may become corroded with time due to the build up of moisture on its surface.
If you want to use this magnetic wire in your project, you will have to buy it as a pre-coated wire, which has been heated by the use of an electric arc. You can then solder the coated magnet wire onto a single core using the same process as when you solder another magnet wire to a single core. However, there are certain precautions you have to take while welding magnet wire as opposed to ordinary electrical wires. First of all, it is important to make sure that the metal is clean and free of any contaminants such as grease, dirt and dust before you start with the welding. Find what your need from copper and aluminum enameled wire manufacturer.
Before you begin, the area where the copper wire will be attached to its core must be grounded. In this case, the connection should be made on a bare copper strip, which is connected across the end of the insulation layer. Make sure that the bare copper strip is secured firmly onto the metal strip, so that the insulation is not damaged by the electricity being applied.
Now, the next step is to insert the wire into the strip and then apply power to the wire. Start the welding by applying an arc between the flat part of the aluminum or copper wire and the bare end of the strip. This is a slow process as opposed to a fast one and should not be rushed as it is easy to burn or damage the wire by applying too much heat.
Once the bare copper strip is welded onto the stripped core, you can now connect the bare copper strip onto the stripped copper wire. Continue to do the same, so that all the insulation is connected correctly. When the last piece of the insulation is connected, you can then attach the protective layer to the copper wire, which helps to prevent rusting and corrosion.
It is important to be careful when using this wire because once a wire has been exposed to electricity it becomes susceptible to overheating is very harmful to a wire. Thus, you need to keep the wire in an enclosed area away from any water or moisture.
It is important to check the wiring before using this kind of wire to protect the copper wire from corrosion and overheating and also because the enameled copper wire has been shielded from electricity and any other harmful effects. If you follow the above mentioned tips and precautions properly, you can get rid of a lot of troubles. So, you should use this type of enameled copper wire in order to get the best results.